forklift safety

  • Warehouse Safety: Some things you should consider

    One of the most important elements of warehouse safety is adequate employee training. That training should include basic workplace safety as well as how to operate the tools and machinery needed to keep the warehouse running smoothly.


    While many workplace accidents are the result of inexperience, others can be the result of too much experience. Employees can become so comfortable after working with a piece of heavy equipment such as a forklift for a long period of time that they forget how potentially dangerous they can be. That fact became all too evident in a case in which the owner of an equipment training school was thrown from a forklift and crushed to death--during the filming of a forklift safety video.

    Forklifts and the OSHA Industrial Lift Truck Standard

    Statistics show that there are approximately 34,900 serious forklift-related injuries and 85 fatalities each year in the U.S. alone. It's much more difficult to approximate the degree of human suffering associated with those statistics. The businesses where these accidents occur must often pay heavy fines and find themselves embroiled in costly lawsuits for years as a result of that suffering. Many are driven out of business as a result. To reduce the number of forklift injuries, the Occupational Safety and Health Administration (OSHA) now provides a useful daily checklist that can help ensure their safe operation.

    Slips and Falls

    Slips and falls are another common cause of workplace injuries, especially in warehouses where employees are in constant motion. Taking a few simple preventative steps can reduce the risk considerably. Clearly marking elevated areas, including steps, with reflective tape is one of those steps. Others include regular inspections for any type of potential hazards on the floor, including liquids, dark spots that can indicate slippery oil stains, loose materials or boxes. Anti-slip floor tape has also proven to be an effective safety tool. If the warehouse has more than one floor, installation and regular inspection of guard rails is vital.

    Warehouse Safety Equipment, Fencing and Barriers

    Sometimes injuries aren't caused by people falling, but by objects falling on them. The risk of being injured by a falling object is higher in warehouses, where items are stacked for storage. When employees lift loads to a higher level, the load must be secure. While plastic wrap may be sufficient to secure lighter loads, heavier ones may require metal or cloth straps. Plastic is also affected by temperature, and can stretch when exposed to heat.

    Having the right number of employees for the job is each job is also important. For example, there should always be a spotter while loads are being placed on high shelves that are not directly against a wall. Having someone to observe and direct for proper placement is the only way to avoid a precariously placed load that could fall off onto the other side.

    Hazardous Substances

    Warehouses usually contain a number of potentially hazardous, and flammable, substances. Those substances can contribute the safety hazards such as fire and exposure. That makes regular inspections of the storage containers for those substances for leaks a necessity. Exposure to hazardous substances can result not just in temporary illnesses, but in permanent physical damage.

    NEW! Updated Hazardous Materials Regulations

    Electrical outlets and extension cords should also be inspected regularly in any workplace where flammable substances are stored. According to the most recent information available, electrical malfunctions are involved in 18% of the 1,210 warehouse fires that occur every year. According to statistics from the National Fire Prevention Association, that makes it the single largest contributing factor.

    Safety Training

    Adequate safety training is essential for improving employee performance while reducing safety risks. While training can be costly in terms of time and personnel, it's not as costly as potential worker's compensation lawsuits or hefty government fines. According to 2012 statistics, the number one cause, of workplace injuries, or 25%, were the result of overexertion. Those injuries resulted in an estimated cost of $15.1 billion dollars. Safety training that includes proper lifting techniques is the most effective way to reduce those numbers.


    Investing in safety training actually saves money, but more importantly, it saves lives. Insurance actuaries and courts may decide the monetary value of a lost life, but for loved ones, the real value of a life is impossible to calculate.

  • Forklifts and the OSHA Industrial Lift Truck Standard

    Forklift operation security should be your priority so that lives will not be harmed, properties will not be damaged and cash will not go to waste. As soon as a machine is involved, there are certain risks that can impact business operations and the operator. When these requirements are met, you risks of injury and liability are significantly reduced. To have operations to run smoothly, you have to stick to forklift operation safety guidelines. A fork lift truck driver must have information and coaching when it comes to operating the machine.

    forklift-powered-industrial-truck-safetyMake sure that your employees are trained thoroughly and successfully with our in-depth Forklift Safety information for Forklift Construction, General Industry & Compliance Kits in Spanish and English. These training materials, in multiple formats and languages, cover a wealth of General Forklift topicsfor all your training and safety needs, whether its refueling/recharging of forklifts, pre and post use inspections, or even the use of other powered industrial vehicles. These pieces of heavy machinery are both powerful and useful but have the potential to be hazardous and cause bodily injury or even death unless users are trained properly. Make sure your employees and users of these pieces of equipment are properly trained and prepared!forklift-powered-industrial-truck-safety-tile

    OSHA regulations include training, operation, loading, pre-operation inspection, and refueling/recharging of forklifts. Ensure that your employees will receive the comprehensive training they need - have Step-by-step training instructions in addition to real-world examples, practice drills, and review questions. Review the OSHA regulations, and ensure that your trainer is well-prepared.

  • Health and safety in the warehouse

    WarehouseJust about any manufacturing business, and many other types of company, will require warehousing or other storage space of one sort or another. Large or small, managing that space comes with risks – and they may not be in places you’ve anticipated. As a business owner, you have a legal duty to protect your employees and the public from harm, to the extent that this is possible. Key to keeping safe is good risk assessment, which will identify:

    • Where the potential dangers lie
    • Who is at risk, and
    • What you might do to mitigate the problem

    Warehouse safety

    All things being equal, comparatively few accidents happen in warehouses. Far more problems occur in manufacturing and transporting goods than in their storage – perhaps because the purpose of storage is simply to keep things in one place until they are needed. Nevertheless, every year thousands of warehouse accidents are recorded, ranging from relatively minor through to serious injury.

    Safety Books, CDs, Videos

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